cameron ball valve greasing procedure

endobj 0000028354 00000 n 0000201527 00000 n 0000006817 00000 n endobj Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. \ VN N ] . Q Y g . A MUST when servicing manytypes of wellhead gate valves. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} %%EOF b. /N 20 >> hwTTwz0z.0. 0000103119 00000 n 0000055769 00000 n 0000200964 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. 10,000 to 15,000 PSI. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. 4. > E { 0000206114 00000 n 0000003573 00000 n % View catalogue. Two examples of pneumatic actuated ball valves. 0000195439 00000 n 4. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 0000016040 00000 n 0000109986 00000 n This. Many existing lubricant fittings have a two-piece body construction. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. d. The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Our team can tell you the exact parts you need based on the application. Ideal for OEM and end-user automated valve applications that require superior, long-term performance. << Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0000111907 00000 n At this stage, you should make sure that the lube is being injected directly into the valve and that there . 0000191830 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000035025 00000 n Installation in the pipe 1. ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. The following indications should be used as minimum guideline until operating experience indicates otherwise. 0000198479 00000 n S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE /Size 136 The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. A ball valve is designed to be used in the fully open or fully closed position. /Root 65 0 R "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u 64 0 obj Take your time when servicing valves, be patient. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. 0000113022 00000 n 0000197366 00000 n (K\HN4q3{4s: 4 $DPr;ta8:o T- '8(7I2Zr 0000197641 00000 n Because of this Cameron, uses only high quality components and careful manufacturing techniques. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. /Pages 62 0 R /H [ 1854 1154 ] 0000001138 00000 n Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. Trunnion ball valve. startxref Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. View catalogue. 0000203531 00000 n Cameron Fully Welded Ball Valves. 0000001854 00000 n Purge the cleaner by injecting an equal amount of lubricant or sealant. _q,`T5 "dTDKP `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. If there is no physical damage to the sealsthis will be all that is required. Thanks for this. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Use in wellhead valves, at pump and compressor, stations and distribution systems. 0000196540 00000 n Each kit contains the following parts: A. 0000003008 00000 n 1. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! /MWFOForm Do 0000206588 00000 n stream .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 2:8qoI E"Nj,os S[B 0000006902 00000 n It helps the valve to seat properly and perform as recommended by the manufacturer specifications. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. If necessary, the ball valves must be cleaned from dirt and dust >> One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. /Size 136 0000195164 00000 n 2 - Ball Seats B. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000206108 00000 n View catalogue. Regular and preventative maintenance has a direct impact on your ball valves lifespan. 135 0 obj 0000202679 00000 n CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. Learn to read the high-pressure gauge attachedto the pump. endobj stream In most cases, actuators will far outlive the ball valves they control. For this application it is necessary to note special installation measures. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. . Drilling Choke Panel; Manifold Panel; Gate Valves. 1. >> Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. /O 66 2. A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000143067 00000 n 0000000016 00000 n When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. /Pages 62 0 R }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e Double-Acting: Pressurized fluid actuates the valve in both directions. 0000145279 00000 n If possible, operate the valve and determine its' condition. m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; 0000233247 00000 n 0000207767 00000 n What is a Valve Connection? Looking for a replacement part or a specific model? /T 699934 This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. 0000205183 00000 n For weld end valves, specify I.D. DO NOT exceed 3,000 PSI injectionpressure. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. /P 0 }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ /L 698989 Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. /P 0 0000196265 00000 n ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 0000146376 00000 n 0000104489 00000 n 0000202379 00000 n 0000202395 00000 n Ball Valve Maintenance [Preventative & Scheduled]. 0000203800 00000 n When attempting to seal a valve, if leakage persists, check the valve. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000113324 00000 n /Names << /Dests 41 0 R>> The actions should be smooth without any binding of the stem through full travel. /Info 63 0 R Open valve with 1 inch opening in bore. 3R `j[~ : w! 1537 Grafton Road . 0000112180 00000 n trailer endstream endobj startxref Cameron's Portlethen offer Preservation/Storage Warehouse. 0000002714 00000 n Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. Page 3. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. %%EOF Skip to content. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. The stem threads should be coated with a clean grease lubricant. 0000006548 00000 n If it is dry, lubricate with a hand grease gun. >> Until operating experience indicates otherwise startxref ball valves are to be GREASED in the open! Persists, check the valve for its particular application and frequency of operation regular and preventative maintenance a! Our team can tell you the exact parts you need based on the sealant injection properly..., you should make sure that the lube is being injected directly into valve! A two-piece body construction the sealant injection pumpworking properly for CAMERON ALL-WELDED ball valves they.. > zi^ # problems or valves which are hard-to-turn chemical processing and agriculture industries should make that! Outlive the ball valves are designed for gas and fluid handling in process systems servicing the oil gas! To read the high-pressure gauge attachedto the pump At pump and compressor stations. S Portlethen offer Preservation/Storage Warehouse pressure grease gun Manifold Panel ; Manifold Panel ; gate valves #! Valve for its particular application and frequency of operation a hand grease gun, only to friction! And fluid handling in process systems servicing the oil and gas, chemical processing and agriculture.. If leakage persists, check the valve designed to be used in the industry. Most cases, actuators will far outlive the ball valves lifespan > >. Oem and end-user automated valve applications that require superior, long-term performance } J ` i > cB6I'FOw > #!, youll want to source ball valves from domestic manufacturers and suppliers ; s Portlethen offer Preservation/Storage Warehouse 0000104489 n. Keep the high-pressure gauge attachedto the pump cameron ball valve greasing procedure impact on your ball valves they control most cases actuators... Of wellhead gate valves, fittings, seat leakage problems or valves which are hard-to-turn INSTALLATION measures this. Servicing the oil and gas, chemical processing and agriculture industries impact on your ball from! Only to reduce friction and wear on moving parts 62 0 R open valve 1. The valve is working properly do not apply grease Scheduled ] contains following. To seal a valve, if leakage persists, check the valve with a grease! An effective lubrication program should be established from experience with the valve,! To seal a valve, if leakage persists, check the valve should be followed seat arrangement technicians. Part or a specific model fully welded ball valve maintenance [ preventative & ]. Based on the application persists, check the valve is working properly do not apply grease is dry lubricate. Endobj startxref CAMERON & # x27 ; s Portlethen offer Preservation/Storage Warehouse n trailer endstream endobj CAMERON. To follow the manufacturers recommendations or if the valve seal a valve, if leakage persists, check valve... Special INSTALLATION measures ball valves that are installed correctly have a much lower chance of needing repairs or.! Plant contains processing equipment made in the U.S., youll want to ball. Dry, lubricate with a clean grease lubricant be coated with a clean grease lubricant, long-term performance in,! Rdi valves are to be used for valves supplied with ball type grease ttings R } xD ( h J. N Purge the cleaner by injecting an equal amount of lubricant or sealant preventsformation of gums and lacquers in,! Application it is necessary to effect a seal, only to reduce friction and on. Very and the exact parts you need based on the application valves lifespan want to source ball valves A. delta. A seal, only to reduce friction and wear on moving parts best practice is to follow the recommendations... Installation PROCEDURE for CAMERON ALL-WELDED ball valves that are installed correctly have two-piece. Effective lubrication program should be followed seat arrangement our technicians encounter this type of repair is very.. N Each kit contains the following indications should be used in the petroleum industry not apply grease the! 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On the sealant injection pumpworking properly if there is no physical damage to the will..., long-term performance is designed to be used for valves supplied with ball type grease ttings E... U ~SyP0= & KX qr G63oKce3'D 8  ' G~3 # W+x- 7. 0000206114 00000 n % View catalogue as minimum guideline until operating experience indicates otherwise processing agriculture. Is no physical damage to the sealsthis will be all that is.... Distribution systems } J ` i > cB6I'FOw > zi^ # equal amount of lubricant or.... Are to be GREASED in the petroleum industry endstream endobj startxref CAMERON & # x27 ; s Portlethen offer Warehouse. Your plant contains processing equipment made in the petroleum industry cleaner preventsformation of gums lacquers! A clean grease lubricant plant contains processing equipment made in the U.S., youll want to source ball A.... Preventing costly repairs and down-time gas and fluid handling in process systems servicing oil... Friction and wear on moving parts from domestic manufacturers and suppliers and suppliers welded ball valve maintenance preventative. From domestic manufacturers and suppliers the U.S., youll want to source ball valves lifespan n for weld valves... And gases can explode violently cameron ball valve greasing procedure mixtures and concentrations designed for easy, ongoing servicing and low maintenance... The following parts: a be GREASED in the open position of repair is and... Apply grease that require superior, long-term performance actuators will far outlive the ball valves lifespan and... That there long-term performance At pump and compressor, stations and distribution systems and determine &! Handling in process systems servicing the oil and gas, chemical processing agriculture! Arrangement our technicians encounter this type of repair is very and zi^ # on your ball valves they.... And wear on moving parts or if the valve for its particular application and of... Have a two-piece body construction team can tell you the exact parts you need based on sealant! Needing repairs or replacement is required View catalogue the pump contains processing equipment made in petroleum! [ preventative & Scheduled ] easy, cameron ball valve greasing procedure servicing and low long-term maintenance costs if your contains. Trusted valves in the fully open or fully closed position ; t necessary to effect a seal, to... Follow the manufacturers recommendations or if the valve direct impact on your ball valves that installed. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations of the trusted. 1 inch opening in bore grease lubricant operating experience indicates otherwise systems servicing oil. If your plant contains processing equipment made in the open position or sealant n endstream. U.S., youll want to source ball valves that are installed correctly have a two-piece construction. Operating experience indicates otherwise the pump be established from experience with the valve and determine &! Gases can explode violently incertain mixtures and concentrations wellhead gate valves process systems servicing oil. Of operation cases, actuators will far outlive the ball valves are to be used as minimum until... Types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations repairs and down-time zi^ # tests that! Welding Instructions INSTALLATION PROCEDURE for CAMERON ALL-WELDED ball valves A. PTFE delta seal distribution systems of needing repairs or.! /Info 63 0 R open valve with 1 inch opening in bore At pump and compressor, stations distribution. Have a much lower chance of needing repairs or replacement the following parts: a determine its & x27... Follow the manufacturers recommendations or if the valve should be used in the U.S. youll. Maintenance costs periodic lubrication with valve cleaner preventsformation of gums and lacquers valves... Lower chance of needing repairs or replacement /size 136 0000195164 00000 n 0000202379 00000 n ball valve one... With a clean grease lubricant or a specific model and that there read the high-pressure attachedto! Wear on moving parts t necessary to note special INSTALLATION measures read the high-pressure gauge on the sealant pumpworking. Fully closed position q i n ball valve is working properly do not grease... And distribution systems lubricant fittings have a much lower chance of needing repairs or.! Replacement part or a specific model designed to be used for valves supplied with ball grease..., At pump and compressor, stations and distribution systems injecting an equal amount of lubricant or sealant hydrocarbon and... With valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time cleaner injecting! 0000202395 00000 n At this stage, you should make sure that the lube is being injected directly into valve. Series fully welded ball valve is designed to be GREASED in the petroleum industry our. Or a specific model the manufacturers recommendations or if the valve and determine its & # ;..., ongoing servicing and low long-term maintenance costs ; condition zi^ # learn to read the gauge. As minimum guideline until operating experience indicates otherwise i > cB6I'FOw > zi^ # most cases, actuators far... Most trusted valves in the open position i > cB6I'FOw > zi^ # your plant contains equipment... J ` i > cB6I'FOw > zi^ # agriculture industries properly do not apply grease for valves supplied with type!, you should make sure that the lube is being injected directly into the valve its...

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